Zero Halliburton 2019-2020

Designers: Zero Halliburton, New York, New York, USA and Pensa design teams, Pensa, Brooklyn, New York, USA
Manufacturer: Zero Halliburton, New York, New York, USA

Zero Halliburton introduced the world to aluminum suitcases in 1938, and their cases are known for legendary protection. Unlike a molded plastic shell, an aluminum case is a formed object. There are things that are possible to do with the material, and there are also limitations. This designs for this new generation of Zero Halliburton Pursuit aluminum cases represents a radical rethink of the use of this beautiful material for this category. We were determined to push the limitations in order to achieve a beautiful iconic and sculptural form that takes advantage of the material qualities and creates a stronger and more structural case.

Through extensive rounds and iterations of aluminum prototypes, we focused in on geometries that provided stiffness and impact resistance. One of the key and unique elements to this design language is the structural, concave form that runs along all of the edges and corners of the cases. As we tested various geometries we found that this concave edge provided a significant improvement over a traditional bent or rounded geometry when absorbing and protecting against impacts. This form running along the edges is not only functional, but also provides an elegant and recognizable signature element across the Zero Halliburton cases.

All of the details, features, and interactions of the designs were thoughtfully considered.

A unique innovation in the new generation of Zero Halliburton products is the lower chassis that is carried across all of the new cases. Unlike typical wheel wells in hard sided luggage, these designs incorporate one-piece, fully integrated, reinforced bases which provide protection to the entire lower portion of the shells and the wheel areas.

We also added a textured brushed aluminum exterior that balances durability with design. The pattern minimizes the appearance of vertical scratches. This level of consideration can also be seen in the design of the retractable pull handles, not only in their generous and comfort-driven forms, but also in their rich depth of color, achieved through a two-shot molding process. Further thoughtful and functional details can be found all over the cases. The locks are formed with a soft outer form and are recessed into the body of the luggage to deflect blows. A serial number unique to each case resides beneath a magnetized leather ID cover.